Wiring Harness Tester | Cable Harness Tester

Wiring & Cable Harness Testing Systems

Futura wiring harness tester for cable and wire harness testing

Wiring Harness Tester & Cable Harness Tester

Cable & Wire Harness Testing

A wiring harness tester, also called a cable harness tester or continuity checker, is an electronic test system used to verify electrical connections in cable assemblies and wire harnesses. It identifies faults such as open circuits, short circuits, and incorrect or interchanged connections.

Futura offers wiring harness testers with different test-point capacities and configurations for production testing. Depending on the model, our testers support continuity, diode, resistor, relay, switch, and intermittent testing.

Continuity & Fault Detection

Harness testers perform continuity testing across all points simultaneously to detect open circuits, short circuits, and interchange errors. Advanced models also verify component functionality like diode polarity and resistor values, including intermittent faults.

Flexible Test Configurations

Different test-point capacities and testing functions are available to suit a range of harness testing requirements. Users can configure the tester to match the specific needs of the harness being tested, ensuring accurate and efficient testing across various harness types.

Industrial Quality for Production Testing

Designed for repeatable testing of cable assemblies and wire harnesses in manufacturing environments. These testers are built to withstand the rigors of production lines, providing reliable and consistent results for quality control purposes.

How a Cable Harness Tester Works

Continuity Testing

The fundamental operation of a cable harness tester is continuity testing. The harness is connected to the tester through a test board or fixture, and the tester checks every connection against the program or a learnt good harness. If continuity exists where it should, the connection is good; if not, an open circuit is reported. This is repeated across all test points on the harness.

Fault Detection Capabilities

Beyond basic continuity, a wiring harness tester detects open circuits (broken wires), short circuits (unintended connections between pins), interchange errors (wires connected to the wrong terminals) and extra points. Depending on the model, it also checks components such as diode polarity, resistor values and relay operation, and can catch intermittent faults that appear only when the harness is moved.

Common Industries & Applications for Harness Testers

  • •Automotive wiring harnesses and electrical assemblies
  • •Railway vehicle cabinets and cable assemblies
  • •White goods and home appliance wiring
  • •Industrial machinery electrical connections
  • •Medical device cable assemblies
  • •Consumer electronics harnesses and internal wiring

Wiring Harness Tester Models

Low Voltage Testers

Advanced
ContinuityDiodeRelaySwitch

HTPC

128 - 3072 Points

  • Label Printing
  • Diagnostic Menu
  • Expandable Points
  • Advanced User authentication
  • POKAYOKE
  • GUI Based Results
  • Data Logging
  • Extensive Digital I/O
  • Pass, Fail Relay Output
  • Intermittent Testing Mode
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Best Seller
ContinuityDiode

FACT

64 - 512 / 128 - 1024 (Expandable Points)

  • Label Printing
  • Diagnostic Menu
  • Barcode Scanner
  • Role based access authentication via USB
  • POKAYOKE - Fail Bin
  • Pass, Fail Relay Output
  • Intermittent Testing Mode
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New
ContinuityDiodeResistorCapacitor

FACT-DRC Tester

128 - 1024 Points

  • Label Printing
  • Diagnostic Menu
  • Expandable Points
  • Basic User authentication via USB
  • POKAYOKE - Fail Bin
  • Pass, Fail Relay Output
  • Data Logging
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Continuity

PHTML

64/128 Points

  • Label Printing
  • User authentication with keylock
  • Pass Relay Output
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Continuity

HTMT

32/64 Points

  • Continuity Testing (One-to-one harness / Mid-joint harness)
  • Pass Relay Output
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High Voltage Testers

Advanced
ContinuityDiodeRelaySwitch

HVPC-Mini

16 / 32 Points

  • Label Printing
  • Diagnostic Menu
  • Expandable Points
  • Advanced User authentication
  • POKAYOKE
  • GUI Based Results
  • Data Logging
  • Extensive Digital I/O
  • Pass, Fail Relay Output
  • Intermittent Testing Mode
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One-to-One Continuity Testers

Clip & Clamp Testing Systems

Continuity CheckingClip / Clamp Testing Feature

CTP

64/128 Points

  • Label Printing
  • User authentication with keylock
  • Pass Relay Output
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Testing Systems & Accessories

  • Several accessories that can be connected to our testers
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Contact Us / Request a Quote

Talk to our team about your wiring harness testing, fixtures, and industrial testing requirements. Share a drawing or connector list and we'll recommend the right setup for your line.