HAAP1208/HAA with Pull-Navigation System
Also known as: Harness Navigation System / CPG / Point guide / Harness Assembly Aid / Guided Insertion System
Futura's HAAP1208/HAA with Pull-Navigation System is an economical and a stand-alone wire harness process improvement tool. It is a process improvement tool which assists the operator for correct selection of wire and insertion and correct location during assembly thus reducing manual errors and reducing assembly time and facilitates checking terminal backout.
- Stand-alone system
- De-skill Harness Assembly Process
- User authentication ensures access to tester’s functions.
- Built for rough industrial environments
- Checks for correct continuity, insertion location, and terminal backout TBO
The complete system is :
- Test blocks / fixtures with I/O points (for continuity), LED indication (I/O LEDs) under each cavity to indicate where to insert. Test block also has a switch which operates on pulling a locked cable.
- Treys with LEDs on each trey to indicate from where to pick up a cable.
- HAAP1208 slave unit connected to trey LEDs, I/O LEDs, I/O Points and switch indicating pull.
Video Manuals
Features
- It is programmable using a keyboard or using soft program and USB pendrive
- USB port reads and writes USB pen drive.- a) User authentication ensures access to tester functions. b) HAAP Data and label data transfer to tester
- One slave has 128 configurable IO points
- HAAP1208 stores 128 programs at a time
- It has a 4 line LCD display of 20 digits
- Pass counters for each program
- Self-diagnosis feature
| HAAP1208 | |
|---|---|
| Test Point Capacity | 128 and above |
| Expandable in step of | 128 |
| Components | not applicable |
| Diode testing | not applicable |
| Test Voltage | Test voltage: 5 V DC. |
| Test Current | Test current: In mill Amperes. |
| Test Speed | 1 seconds per stage |
| Display | 20*4 character LCD display with backlit |
| Audible Tones | Piezo Buzzer on pass, fail with tone and volume control |
| Number of Harness Programs | 128 |
| Serial Ports | PC: Standard 1 RS232 serial port. |
| Printer Port | 9 pin D for serial port printer |
| Test Point Interface | Output of I/O consist of 34 pin FRC connector which can be interfaced with pcb then can be connected with 2 pin relimate. |
| Input Power | Supply Voltage: 12 V DC, 2A. (Input 230V AC +-10%) Power consumption: Mili-Watts. Short circuit protected. |
| Size (W x D x H) | Master: 165 X 80 X 60 mm , Slave: 140 X 80 X 35mm |
| Weight | Approximately 5 Kgs. |
| Operating Parameters | Working temperature: 0 - 50 C. |
| Warranty | Conditional for a period of 12 months only for new equipment/products |
| User Authentication | USB Pendrive (Soft Key) |
| Display Faults | open |
| No. of Stages Testing | 1 stage |
| Relay out Put | Potential free Relay outputs 2 numbers, up to 230V AC, 5A load. 1 is configured as pass relay and relay 2 is configured as fail relay. |
| Barcode Scanning | Yes |
| Application | Guides in making harness assembly, checks correct locking of terminal, by pulling inserted terminal and also checks continuity. |
Program Creation
- Program Creation from HAAP Editor
- Import from other Futura HAAP programs
Program Details
- Program identification (Name, Customer Name, Station name, etc.)
- Fixtures
- Connections (Wire Name, Wire Colours, Cavity details, IO Point)
- Label Program Import from previous files (Real time variables)
- Resource Barcodes
- Authority Management
Types of Detected Faults
- Indication for correct selection of wire
- Indication for correct insertion location/cavity.
- Terminal backout checking with appropriate fixture
- Checking continuity of circuit (Open, short, interchange)
Error Display
- Fault Type
- IO Point
- Fixture Number (With Cavity)
- Wire Name
- Wire Colour
Pass
- Visual output
- Label printing(with real time user defined data)
- Audio output
- Relay output/s
- Pass counter
Fail
- Audio output, Visual output (Fault Type, IO Point, Fixture Number (With Cavity), Wire Name, Wire Colour)
- Relay output/s