Harness Assembly Aid FX with Pull (Fixed Points)
Also known as: Harness Navigation System / CPG / Point guide / Harness Assembly Aid / Guided Terminal Insertion System for Fixed Points
Also known as: Harness Navigation System / CPG / Point guide / Harness Assembly Aid / Guided Terminal Insertion System
Futura's HAAP1208/HAA with Pull-Navigation System is an economical and a stand-alone wire harness process improvement tool. It is a process improvement tool which assists the operator for correct selection of wire and insertion and correct location during assembly thus reducing manual errors and reducing assembly time and facilitates checking terminal backout.
Budget Friendly
Fixed Points
Check Continuity
De-skilling
Check Insertion Location
Terminal Backout TBO for single Connector
The complete system is :
- Test blocks / fixtures with I/O points (for continuity), LED indication (I/O LEDs) under each cavity to indicate where to insert. Test block also has a switch which operates on pulling a locked cable.
- Treys with LEDs on each trey to indicate from where to pick up a cable.
Features
- It is programmable using a keyboard or using soft program and USB pendrive
- USB port reads and writes USB pen drive.- a) User authentication ensures access to tester functions. b) HAAP Data and label data transfer to tester
- One slave has 128 configurable IO points
- HAAP1208 stores 128 programs at a time
- It has a 4 line LCD display of 20 digits
- Pass counters for each program
- Self-diagnosis feature
Mode 1
Mode 1
- Wire pick up from Tray with Tray LED.
- Wire insertion into fixture guided by IO LED.
- After insertion, wire is pulled to proceed for next wire pick up.
Mode 2
Mode 2
- Wire pick up from Tray with Tray LED.
- Wire insertion into fixture guided by IO LED.
- After insertion, touch to common point for continuity check to proceed.
Mode 3
Mode 3
- Wire pick up from Tray with Tray LED.
- Tray Sensor detects wire pick up and then only proceeds.
- Wire insertion into fixture guided by IO LED.
- After insertion, wire is pulled to proceed for next wire pick up.
Mode 4
Mode 4
- Wire pick up from Tray with Tray LED.
- Tray Sensor detects wire pick up and then only proceeds.
- Wire insertion into fixture guided by IO LED.
- After insertion, touch to common point for continuity check to proceed.
Mode 5
Mode 5
- Half assembled wiring harness, touch any wire to common point.
- LED will glow according to wire touch.
- Wire insertion into fixture guided by IO LED.
- After insertion, next wire touch until all are completed.
Mode 6
Mode 6
- Half assembled wiring harness, touch any wire to common point.
- LED will glow according to wire touch.
- Wire insertion into fixture guided by IO LED.
- After insertion, next wire touch until all are completed.
- After this, 1 to 1 continuity test carried out by insertion into continuity fixture.
