HTPC – Harness Tester PC Based

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Description:

HTPC is a harness tester with computing and networking power of ‘PC with widows’. A Continuity and diode Tester, it utilizes computing power of a PC. HTPC comprises of Futura’s intelligent testing module, robust computational hardware and software.

Videos:

Downloads:

  • FACT 1024 Front view

Features:

  • Display of stored images for easy and precise error display
  • Multistage testing
  • Test Log of each test including fault type
  • High Density Monitor as display, convenient to use
  • Easy import and export of programs from tester to tester
  • Sample mode for day to day calibration
  • Easy migration of boards used with FACT
  • User authentication ensures access to tester’s functions
  • Stores unlimited different types of harnesses.
  • Easy diagnosis using self-test.
  • For critical harnesses, like ‘airbag’, relay output for operating cutter module.

Advantages:

  • Precise error reporting
  • State of the art, reliable technology.
  • Easy and quick installation.
  • Relay output on passing a harness to drive marker or pneumatics.

Benefits:

  • High speed operation, fast and reliable testing.
  • Ease of fault location
  • Deskilled testing operation
  • Durable and reliable tester.
  • Adaptable to any board for Futura testers.
Futura CT121 Front

CT121-One to One Continuity Tester 32

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Description:

One to One continuity tester is to test point to point continuity of a circuit. Application can be a fixture with limit switches, a connector or a coupler with open ends. It does not check midjoints. Tester can test for maximum of 32 / 48 / 96 circuits/cables, as per models CT121-32, CT121-48, CT121-96 respectively. Last circuit to be tested is user programmable. Set up allows programming of last circuit, component name. Last circuit can be stored for 25 different components. In CT121-48 and CT121-96 has parts counter to count parts on a harness using a limit switch probe. Number of parts are programmable for 25 different harnesses along with harness name. Maximum parts counted are 99.

CT121-16,32,48,96CKT:

One to One continuity tester is to test point to point continuity of a circuit. Application can be a fixture with limit switches, a connector or a coupler with open ends. It does not check midjoints. Tester can test for maximum of 16/ 32 / 48 / 96 circuits/cables, as per models.

Downloads:

NPHTM

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NPHTM

Description:

The Cable Harness Tester, tests a harness under test by checking each point with each other point, compares the net-list with the stored net list and displays the result. If the net lists match then displays “PASS” else displays the faults and the associated number. Faults searched for and analysed and displayed are open point, open group, short group, location interchange and extra point. Net-list is stored by learning a good harness or from PC through serial. It also has a analyse function for continuity checking, board checking, displaying pass count, changing cable number and displaying the learnt data. Downloads:

Power supply.
* Supply Voltage: 230 V AC, 50 Hz. 10%.
* Power consumption: Maximum 10 Watts.
* Fuse: 750 mA, normal.

 Inputs.
* Test voltage: 5 V DC.
* Test current: In mill Amperes.

User Inputs: Keyboard input
* Dome type, dust proof keys with good tactile feedback.
* Number of operations: One million.
* Number of keys: 6 nos.

User Output: Display Output:
* Display used: 16 character LCD display with backlit.
* Buzzer, audio output on pass, with tone and volume control.
* Potential free Relay output up to 230V AC, 5A load.
* Piezo Buzzer, for continuity.

 Interfaces: (PHTM320/PHTM640/PHTM960)
* Printer: Centronics parallel port for printers. Can print learnt data and label
on Pass.
* PC: Standard RS232 serial at 2400 baud, no parity, 8 bit data, 1 start, 2
stop bits through a PC.

Environmental:
* Working temperature: 0 - 50 C.

Mechanical:
* Dimensions: 388 mm  260 mm  222 mm  2mm.
* Weight: Approximately 7.5 Kgs.
* Rust and scratch proof: Powder coated.

 

Futura CT121 Front

CT121-One to One Continuity Tester 16

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Description:

One to One continuity tester is to test point to point continuity of a circuit. Application can be a fixture with limit switches, a connector or a coupler with open ends. It does not check midjoints. Tester can test for maximum of 32 / 48 / 96 circuits/cables, as per models CT121-32, CT121-48, CT121-96 respectively. Last circuit to be tested is user programmable. Set up allows programming of last circuit, component name. Last circuit can be stored for 25 different components. In CT121-48 and CT121-96 has parts counter to count parts on a harness using a limit switch probe. Number of parts are programmable for 25 different harnesses along with harness name. Maximum parts counted are 99.

CT121-16,32,48,96CKT:

One to One continuity tester is to test point to point continuity of a circuit. Application can be a fixture with limit switches, a connector or a coupler with open ends. It does not check midjoints. Tester can test for maximum of 16/ 32 / 48 / 96 circuits/cables, as per models.

  • Futura CT121 Front

Downloads:

FACT top view

FACT 1024

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Futura Cable Wiring Harness Advanced Tester Upto 1024 points.

Description:

FACT-1024 tests continuity from 128 points to 1024 points. Basic Unit is of 128 points, up to 512 points i.e. with 4 cards. Number of points can be increased using additional extension unit. Attached label printer, prints labels only on passing a harness. Online labels are a part of pokayoke and improve traceability. Barcode scanner attachment confirms correct harness is selected and tested. A window based software, FACT editor helps in easy loading of harness programs and label data.

Videos:

Downloads:

  • FACT 1024 Front view

Features:

• USB port reads and writes USB pen drive.
• User authentication ensures access to tester’s functions.
• Harness Data and label data transfer to and from tester.
• Test log for each test stored in a text file.
• Four line LCD alphanumeric display helps easy user interface.
• Keys with tactile feedback and long lasting.
• Pass counters for each program.
• Compact in size and light in weight.
• Easy diagnosis using self tests.
• Diode testing, any combination.
• POKAYOKE mode facilitates ‘locking’ and ‘fail bin’ sensing.
• Test settings such as fail bin sensing, buzzer on all faults, buzzer on short and interchange, first fail.
• For critical harnesses, like ‘airbag’, relay output for operating cutter module.
• Factory settings.

Advantages:

• State of the art, reliable technology.
• All Data i.e Harness points, Label, Diode, barcode, Cable number in one file.
• Easy and quick installation.
• Relay output on passing a harness to drive marker or pneumatics.
• Comes with Futura’s Support.

Benefits:

• High speed operation, fast and reliable testing.
• Durable and reliable tester.
• Adaptable to any board for Futura testers.

FACT top view

FACT 512

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FACT512: Cable Wiring Harness Advanced Tester Upto 512 points.

Description:

FACT-512 tests continuity from 64 points to 512 points. Basic Unit is of 64 points, up to 256 points i.e. with 4 cards unit. Attached label printer, prints labels only on passing a harness. Online labels are a part of pokayoke and improve traceability. Bar code scanner attachment confirms correct harness is selected and tested. A window based software, FACT editor helps in easy loading of harness programs and label data.

Videos:

Downloads:

  • FACT top view

Features:

• USB port reads and writes USB pen drive.
• User authentication ensures access to tester’s functions.
• Harness Data and label data transfer to and from tester.
• Test log for each test stored in a text file.
• Four line LCD alphanumeric display helps easy user interface.
• Keys with tactile feedback and long lasting.
• Pass counters for each program.
• Compact in size and light in weight.
• Easy diagnosis using self tests.
• Diode testing, any combination.
• POKAYOKE mode facilitates ‘locking’ and ‘fail bin’ sensing.
• Test settings such as fail bin sensing, buzzer on all faults, buzzer on short and interchange, first fail.
• For critical harnesses, like ‘airbag’, relay output for operating cutter module.
• Factory settings.

Advantages:

• State of the art, reliable technology.
• All Data i.e Harness points, Label, Diode, barcode, Cable number in one file.
• Easy and quick installation.
• Relay output on passing a harness to drive marker or pneumatics.
• Comes with Futura’s Support.

Benefits:

• High speed operation, fast and reliable testing.
• Durable and reliable tester.
• Adaptable to any board for Futura testers.

 

Futura PHTM 320

PHTM 99 – Harness Tester

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Cable Wire Wiring Harness Continuity tester PHTM for 99 cables PHTM99

Description:

Futura's cable harness tester (PHTM) tests Cable Harnesses, Cable Looms, Cable Forms. There are three models PHTM_320, PHTM_640, and PHTM_960, depending on number of points to be tested. PHTM locates interchange, short, and open connections, and extra points. Net-list is stored by learning a good harness or from PC through serial. It also analyses continuity checking, board checking, displays pass count, changing cable number and displaying the learnt data. PHTM stores data for 25 cable harnesses.

Downloads:

  • Futura PHTM 320

PHTM 320/640/960:

Futura's cable harness tester (PHTM) tests Cable Harnesses, Cable Looms, Cable Forms. There are three models PHTM 320, PHTM 640, and PHTM 960, depending on number of points to be tested. PHTM locates interchange, short, and open connections, and extra points. Net-list is stored by learning a good harness or from PC through serial. It also analyses continuity checking, board checking, displays pass count, changing cable number and displaying the learnt data. PHTM stores data for 25 cable harnesses.

 

Futura MSPHTM

Multistage PHTM

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Multiple Stages Continuity checking PHTM

Application is to check assembled switch, combi switch assembly, back-plane tester of a panel and many more.

Description:

To check correct continuity between pre-programmed points, at different switch positions. Each switch position can be called as a stage. Each stage has a unique continuity ‘pattern’ between points.

Downloads:

  • Futura MSPHTM

Function :

  • Tester will check continuity by passing a low current in a few milliamperes and at low voltage i.e. 5V DC.
    Maximum number of stages i.e switch positions can be 32 nos. Maximum number of points i.e. terminals of switch connections can be 64.
  • It is an extension of ‘Cable Harness Tester’ in terms of number of stages.
  • Program for each stage is written in any text editor like notepad.
  • It will mention a netlist meaning list of points connected in this stage and for maximum 32 such stages.
  • User interface is through 16*1 alphanumeric LCD and 6 keys keyboard.
  • Apart from standard harness tester facilities, following will be additional.
    • Number of stages increased to 32 nos.
    • Display of multiple faults. Stage-n has passed.
    • And display shows an error because operator has not switched to the next position.
    • In OK condition, whenever operator switches to the next position, stage-n+1 will be passed and result displayed.
    • When Not OK, fault are displayed even if switch is at correct position.
    • After confirmation of fault or error by operator, to save this fault, ‘down’ key is pressed.
    • Tester proceeds to next test. Maximum 10 such faults will be saved i.e. recorded in the memory.
    • At the end of the test, fail will be indicated. These recorded faults can be uploaded to PC through RS232.
    • Faults are then erased from memory. If a PC is connected to RS232 port and appropriate software is running, PC receives the fault.
    • Faults can be printed by connecting any parallel port printer.

Auto manual mode.

  • In auto and manual mode, recording of fault is available as above.
  • In auto mode tester will automatically test each stage and then each unit.
  • In manual mode, after each stage test, operator will have to press ‘up’ key to start testing of next stage.

Operation:

Regular Testing.

• Switch on tester.
• Select appropriate program using keyboard.
• Cross check setings such as auto/manual, connection of PC, printer etc., number of stages and number of points.
• Start testing.
• For correct continuity of a stage, small buzzer will sound.
For a correct complete unit under test, long buzzer will sound.
• For incorrect or faulty unit, press a key to save fault and to move on to next stage, until 10 faults are displayed or testing of unit is complete.

Programming a new unit:

• Select appropriate program using keyboard.
• Select data transfer mode using keyboard.
• Prepare a text file of program.
• Use software provided to download program to tester.
• Cross check number of stages and number of points received in each stage.
• Set up tester to test unit.
• Start testing.

Futura PHTM 320

PHTM 320 / 640 / 960 – Cable assembly Wire Harness continuity Automatic Tester System

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Cable Wire Wiring Harness Continuity Tester PHTM 

Description:

Futura's cable harness tester (PHTM) tests Cable Harnesses, Cable Looms, Cable Forms. There are three models PHTM_320, PHTM_640, and PHTM_960, depending on number of points to be tested. PHTM locates interchange, short, and open connections, and extra points. Net-list is stored by learning a good harness or from PC through serial. It also analyses continuity checking, board checking, displays pass count, changing cable number and displaying the learnt data. PHTM stores data for 25 cable harnesses.

Videos:

Downloads:

  • Futura PHTM 320

PHTM 320/640/960:

Futura''''s cable harness tester (PHTM) tests Cable Harnesses, Cable Looms, Cable Forms. There are three models PHTM_320, PHTM_640, and PHTM_960, depending on number of points to be tested. PHTM locates interchange, short, and open connections, and extra points. Net-list is stored by learning a good harness or from PC through serial. It also analyses continuity checking, board checking, displays pass count, changing cable number and displaying the learnt data. PHTM stores data for 25 cable harnesses.

Futura PHTML 64 Front

PHTM E64/E128 – Harness Tester

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Cable Wire Wiring Harness Continuity Tester PHTM Low Cost for 320 cables

Description:

Futura's cable harness tester (PHTM L) tests Cable Harnesses, Cable Looms, Cable Forms upto 64,128 points. Every individual model has fixed capacity. Functionally it is same as PHTM320. PHTM locates interchange, short, and open connections, and extra points. Net-list is stored by learning a good harness or from PC through serial. It also analyses continuity checking, board checking, displays pass count, changing cable number and displaying the learnt data. PHTM L64/L128 stores data for 99 cable harnesses.

Downloads:

Video Manual: Watch

  • Futura PHTME64 Profile