NPHTM

Description:

The Cable Harness Tester, tests a harness under test by checking each point with each other point, compares the net-list with the stored net list and displays the result. If the net lists match then displays “PASS” else displays the faults and the associated number. Faults searched for and analysed and displayed are open point, open group, short group, location interchange and extra point. Net-list is stored by learning a good harness or from PC through serial. It also has a analyse function for continuity checking, board checking, displaying pass count, changing cable number and displaying the learnt data. Downloads:

• Brochure: Download
• Data: Download
• FAQ: Download
• Software: Download

Power supply.
* Supply Voltage: 230 V AC, 50 Hz. 10%.
* Power consumption: Maximum 10 Watts.
* Fuse: 750 mA, normal.

 Inputs.
* Test voltage: 5 V DC.
* Test current: In mill Amperes.

User Inputs: Keyboard input
* Dome type, dust proof keys with good tactile feedback.
* Number of operations: One million.
* Number of keys: 6 nos.

User Output: Display Output:
* Display used: 16 character LCD display with backlit.
* Buzzer, audio output on pass, with tone and volume control.
* Potential free Relay output up to 230V AC, 5A load.
* Piezo Buzzer, for continuity.

 Interfaces: (PHTM320/PHTM640/PHTM960)
* Printer: Centronics parallel port for printers. Can print learnt data and label
on Pass.
* PC: Standard RS232 serial at 2400 baud, no parity, 8 bit data, 1 start, 2
stop bits through a PC.

Environmental:
* Working temperature: 0 – 50 C.

Mechanical:
* Dimensions: 388 mm  260 mm  222 mm  2mm.
* Weight: Approximately 7.5 Kgs.
* Rust and scratch proof: Powder coated.

Multiple Stages Continuity checking PHTM

Application is to check assembled switch, combi switch assembly, back-plane tester of a panel and many more.

Description:

To check correct continuity between pre-programmed points, at different switch positions. Each switch position can be called as a stage. Each stage has a unique continuity ‘pattern’ between points.

Downloads:

• Brochure: Download
• Data: Download
• FAQ: Download
• Software: Download

Function :

• Tester will check continuity by passing a low current in a few milliamperes and at low voltage i.e. 5V DC. Maximum number of stages i.e switch positions can be 32 nos. Maximum number of points i.e. terminals of switch connections can be 64.
• It is an extension of ‘Cable Harness Tester’ in terms of number of stages.
• Program for each stage is written in any text editor like notepad.
• It will mention a netlist meaning list of points connected in this stage and for maximum 32 such stages.
• User interface is through 16*1 alphanumeric LCD and 6 keys keyboard.
• Apart from standard harness tester facilities, following will be additional.
  • Number of stages increased to 32 nos.
  • Display of multiple faults. Stage-n has passed.
  • And display shows an error because operator has not switched to the next position.
  • In OK condition, whenever operator switches to the next position, stage-n+1 will be passed and result displayed.
  • When Not OK, fault are displayed even if switch is at correct position.
  • After confirmation of fault or error by operator, to save this fault, ‘down’ key is pressed.
  • Tester proceeds to next test. Maximum 10 such faults will be saved i.e. recorded in the memory.
  • At the end of the test, fail will be indicated. These recorded faults can be uploaded to PC through RS232.
  • Faults are then erased from memory. If a PC is connected to RS232 port and appropriate software is running, PC receives the fault.
  • Faults can be printed by connecting any parallel port printer.

Auto manual mode.

• In auto and manual mode, recording of fault is available as above.
• In auto mode tester will automatically test each stage and then each unit.
• In manual mode, after each stage test, operator will have to press ‘up’ key to start testing of next stage.

Operation:

Regular Testing.

• Switch on tester.
• Select appropriate program using keyboard.
• Cross check setings such as auto/manual, connection of PC, printer etc., number of stages and number of points.
• Start testing.
• For correct continuity of a stage, small buzzer will sound.
For a correct complete unit under test, long buzzer will sound.
• For incorrect or faulty unit, press a key to save fault and to move on to next stage, until 10 faults are displayed or testing of unit is complete.

Programming a new unit:

• Select appropriate program using keyboard.
• Select data transfer mode using keyboard.
• Prepare a text file of program.
• Use software provided to download program to tester.
• Cross check number of stages and number of points received in each stage.
• Set up tester to test unit.
• Start testing.

Cable Wire Wiring Harness Continuity Tester PHTM 

Description:

Futura’s cable harness tester (PHTM) tests Cable Harnesses, Cable Looms, Cable Forms. There are three models PHTM_320, PHTM_640, and PHTM_960, depending on number of points to be tested. PHTM locates interchange, short, and open connections, and extra points. Net-list is stored by learning a good harness or from PC through serial. It also analyses continuity checking, board checking, displays pass count, changing cable number and displaying the learnt data. PHTM stores data for 25 cable harnesses.

Videos:

• Introduction:  Watch

Downloads:

• Brochure: Download
• Data: Download
• FAQ: Download
• Software: Download

PHTM 320/640/960:

Futura””s cable harness tester (PHTM) tests Cable Harnesses, Cable Looms, Cable Forms. There are three models PHTM_320, PHTM_640, and PHTM_960, depending on number of points to be tested. PHTM locates interchange, short, and open connections, and extra points. Net-list is stored by learning a good harness or from PC through serial. It also analyses continuity checking, board checking, displays pass count, changing cable number and displaying the learnt data. PHTM stores data for 25 cable harnesses.

Description:

Cable Wire Wiring Harness Continuity Tester for small harnesses. It is a basic tester with learn and test facility. Cost effective, reliable and long lasting solution for small harnesses. Fit and forget type. A useful product for testing 25 types of harnesses with 32 (64) points each.

Downloads:

• Brochure: Download
• Data: Download
• FAQ: Download

Videos:

Salient features:

1) Compact size, light weight, convenient to handle
2) Great price performance ratio
3) HTM T32 is attractively priced.
4) Easy to install
5) Simple to operate
6) Suitable for testing harnesses without a click
7) In built facility to check the tester itself and the mounting board
8) Stores the test data
9) Facility to view the test data at any stage
10) Maintenance free
11) Learn setup on key ‘lock’

The Harness tester HTM_T32 (T64) is supplied with:

1) Mains cable
2) Cable from tester (37 pin D M) to board (36 pin centronics M).
3) Board testing probes and
4) Operation and maintenance manual

Description:

Print on-line labels without a PC on shop-floor. Online label indicates that printing a label on some event or trigger. This is becoming mandatory as it adds to traceability of a manufactured component especially in automotive industry. LDSP can print variable data such as serial number date and time of receiving a trigger. A trigger can be a physical trigger in form of a contact or  text received on serial port or even both.

Many facilities are available for various processes. Different models are available to suit different processes and customers.

Function:

Intermittent faults are difficult to locate in any cable. These are found mostly in crimped flat cables and can be located only after failure in the field. INT_CT121_32 tester tests a cable for correct continuity and then for intermittent faults. Any asynchronous occurrence of intermittent fault is captured and indicated. Testing can be
continued or can be aborted.

Downloads:

• Brochure: Download
• Data: Download
• FAQ: Download
• Software: Download

Videos:

Application:

Box Label Printing

Features:

•  Intermittent checking option along with continuity
• Fast testing.
• Locating precise intermittent faults.
• Compact.
• Available in two models for 32 way and 64 way cables.

Advantages:

• State of the art, reliable technology.
• Easy and quick installation.
• Relay output on passing a harness to drive marker or
  pneumatics.
• Printed and video manual helps easy installation.

Benefits:

• High speed operation, fast and reliable testing.
• Durable and reliable tester.
• Adaptable to any board for Futura testers.

Description:

FACT-512 tests continuity from 64 points to 512 points. Basic Unit is of 64 points, up to 256 points i.e. with 4 cards unit. Attached label printer, prints labels only on passing a harness. Online labels are a part of pokayoke and improve traceability. Bar code scanner attachment confirms correct harness is selected and tested. A window based software, FACT editor helps in easy loading of harness programs and label data.

Videos:

Application:

General Harness Checking as per points, Diode checking (Correct polarity and a faulty diode). Additional POKAYOKE mode of testing. This mode facilitates locking of harness on the board and putting harness in the fail bin.

Features:

• USB port reads and writes USB pen drive.
• User authentication ensures access to tester’s functions.
• Harness Data and label data transfer to and from tester.
• Test log for each test stored in a text file.
• Four line LCD alphanumeric display helps easy user interface.
• Keys with tactile feedback and long lasting.
• Pass counters for each program.
• Compact in size and light in weight.
• Easy diagnosis using self tests.
• Diode testing, any combination.
• POKAYOKE mode facilitates ‘locking’ and ‘fail bin’ sensing.
• Test settings such as fail bin sensing, buzzer on all faults, buzzer on short and interchange, first fail.
• For critical harnesses, like ‘airbag’, relay output for operating cutter module.
• Factory settings.

Advantages:

• State of the art, reliable technology.
• All Data i.e Harness points, Label, Diode, barcode, Cable number in one file.
• Easy and quick installation.
• Relay output on passing a harness to drive marker or pneumatics.
• Comes with Futura’s Support.

Benefits:

• High speed operation, fast and reliable testing.
• Durable and reliable tester.
• Adaptable to any board for Futura testers.